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Testimonials

AXE Mini Manual [Doc100-004-A_OP-AXE-Mini-Man.pdf]
Revision A, 439kb, 6/29/2006 [Series Motor Controller]

Frequently Asked Questions

PRODUCT MANUALS

DCX Mini Manual [Doc100-005-A_OP-DCX-Mini-Man.pdf]
Revision A, 436kb, 6/29/2006 [Sep-Ex Motor Controller]

NPX Mini Manual [Doc100-013-B_OP-NPX-Mini-Man.pdf]
Revision B, 464kb, 8/30/2006 [Stock Series Motor Controller]

GENERAL SCHEMATICS & WIRE DIAGRAMS

TECHNICAL NOTES

Tech Note 001 - How to Improve E-Vehicle Performance
Doc120-018-A_TN001-How-E-Vehicle-Perf.p df Revision A, 437kb, 6/29/2006

Tech Note 002 - Upgrading DCX-AXE Firmware using Controller Pro
Doc120-036-A_TN002-Upgrading-Alltrax-DCX-AXE-Software.pdf
Revision A, 162kb, 9/28/2006

Tech Note 003 - Choosing a Motor & Controller for your Application
Doc120-037-A_TN003-Choosing-Motor-Controller-Applications.pdf
Revision A, 84kb, 9/27/2006

NCX Mini Manual [Doc100-01 5 -A_OP-NCX-Mini-Man.pdf ]
Revision A, 337kb, 6/29/2006 [Stock Sep-Ex Motor Controller]

Open the files using a mouse, or alternatively, save them to your hard drive
"Right Click" over the PDF symbol and "Save Target (or Link) As" and the file will be
saved to your Hard Drive.

Alltrax reserves the right to update any files at any time without notice. The
revision and release date are shown for your convenience.

Fuse Installation Guide [Doc100-01 6 -A_OP-F use-Install-Guide .pdf ]
Revision A, 337kb, 6/29/2006 [Battery Fuse installation guide]

CONFIGURATION FILES

Controller-Pro Manual [Doc120-017-D_OP-Controller-Pro.pdf]
Revision D, 507kb, 1/22/2009 [Software Operators Manual]

VEHICLE DIAGRAMS

Short Heatsink Drawing Doc100-035-A_DWG-Heasink-Short-Mounting-Pattern.pdf
(Mechanical Mounting Drawing), Revision A, 65kb, 1/04/2007

Long Heatsink Drawing Doc100-036-A_DWG-Heasink-Long-Mounting-Pattern.pdf
(Mechanical Mounting Drawing) Revision A, 65kb, 1/04/2007

Yamaha G19 with DCX Install Guide
Doc100-041-B _DWG-Yamaha-G19-Install-Guide.pdf , Revision B, 696kb, 1/22/2009

ClubCar PD Plus with DCX Wire Diagram
Doc100-06 5 -A _DWG-DCX-C lubCar-PD-Plus-Wire-dia .pdf, Revision A, 164kb, 2/01/2008

E-Z-Go with AXE Wire Diagram
Doc100-043-B_DWG-AXE-EZGO-wire-dia.pdf, Revision B, 175kb, 2/01/2008

ClubCar 1996 & Newer & AXE Wire Diagram
Doc100-044-B _DWG-AXE-ClubCar-1996-wire-dia.pdf, Revision B, 181kb, 2/01/2008

AXE with No Reverse Wire Diagram
Doc100-045-A_DWG-AXE-No-Rev-wire-dia.pdf, Revision A, 131kb, 1/04/2007

AXE Reverse & No Plugbrake Wire Diagram
Doc100-046-A_DWG-AXE-Rev-No-PlugBrk-wire-dia.pdf, Revision A, 139kb, 1/04/2007

AXE to Permanent Magnet Wire Diagram
Doc100-047-A_DWG-AXE-Perm-Mag-wire-dia.pdf, Revision A, 120kb, 1/04/2007

AXE Reverse with Plug Brake Wire Diagram
Doc100-048-B_DWG-AXE-PlugBrke-Rev-wire-dia.pdf, Revision B, 177kb, 2/01/2008

Taylor Dunn with AXE Wire Diagram
Doc100-049-A_DWG-AXE-Taylor-Dunn-wire-dia.pdf, Revision A, 139kb, 1/04/2007

Yamaha G9, G14, & G16E with AXE Wire Diagram
Doc100-050-C _DWG-AXE-Yamaha-G9-14-16-wire-dia.pdf, Revision B, 151kb, 4/17/2007

E-Z-Go DCS with DCX Wire Diagram
Doc100-051-C _DWG-DCX-EZGO-DCS-wire-dia.pdf, Revision C, 149kb, 4/17/2008

Yamaha G19 with DCX Wire Diagram
Doc100-052-B_DWG-DCX-Yamaha-G19-wire-dia.pdf , Revision B, 162kb, 2/01/2008

Electric Vehicle Suggested Accessory Wire Diagram
Doc100-053-A_DWG-Vehicle-Accessory-wire-dia.pdf
Suggested E-Vehicle wiring diagram, Revision A, 79kb, 1/04/2007

Tech Note 005 - Upgrading NPX-NCX Application Guide
Doc120-039-B _TN005-NPX-NCX-Application-Guide.pdf,
Suggested applications for STOCK vehicles, Revision B, 71kb, 2/01/2008

Tech Note 006 - Diode Checking DCX and NCX Controllers For Damage
Doc120-042-B _TN006-Diode Checking-DCX-NCX-Controllers.pdf
Verify unit integrity after an incident, Revision B, 82kb, 5/09/2007

Tech Note 007 - Diode Checking AXE and NPX Controllers for Damage
Doc120-043-B_TN007-Diode Checking-AXE-NPX-Controllers.pdf
Verify unit integrity after an incident, Revision B, 201kb, 5/09/2007

Did you know?
> Alltrax can help you
with your application?
We will review your
schematic or wiring
diagram and make
suggestions to ensure the
proper safety features
and controls are installed.

Did you know?
> 90% of all problems in
rebuilding your e-vehicle
are the direct result of
mismatched motors and
controllers? Read the
application guides and
schematics before
ordering your controller.

Electric Vehicle Suggested Accessory Wiring Diagram
Doc100-053-A_DWG-Vehicle-Accessory-wire-dia.pdf
Suggested E-Vehicle wiring diagram, Revision A, 79kb, 1/04/2007

AXE Operators Manual [Doc100-003 -A_OP-A XE-Operators-Manual .pdf]
Revision A, 269kb, 01/04/2007 [SERIES Motor Controller]

DCX Operators Manual [Doc100-0 05 -A _OP-DCX-Operators-Manual.pdf]
Revision A, 197kb, 2/20/2007 (Previous 2005 Old Format) [SHUNT Motor Controller]

NPX Operators Manual [Doc100-xxx-p1_OP-NPX-Operators-Manual.pdf]
Revision p1, xxxkb, 2005 [STOCK SERIES Motor Controller]

NCX Operators Manual [Doc100-xxx-p1_OP-NCX-Operators-Manual.pdf]
Revision p1, xxxkb, 2005 [STOCK SHUNT Motor Controller]

AXE Product Family [Doc100-055-B_SPEC-AXE-Product-Family.pdf]
Revision B, 216kb, 3/20/2007 [SERIES Motor Controller Specification]

DCX Product Family [Doc100-056-B_SPEC-DCX-Product-Family.pdf]
Revision B, 211kb, 3/20/2007 [SHUNT Motor Controller specification]

NPX Product Family [Doc100-0 57 -A _SPEC -NPX -Product-Family .pdf]
Revision A, 207kb, 1/04/2007 [STOCK SERIES Motor Controller Spec]

NCX Product Family [Doc100-05 8 -A_SPEC-N C X-Product-Family.pdf]
Revision A, 207kb, 1/04/2007 [STOCK SHUNT Motor Controller Spec]

PRODUCT SPECIFICATIONS

APPLICATION GUIDE & CROSS REFERENCE

Club Car Application Guide & Cross Reference
Doc100-059-C _OP-Clubcar-Application-Guide.pdf Revision C, 25kb, 1/22/2009

E-Z-Go Application Guide and Cross Reference
Doc100-060-B _OP-EZGO-Application-Guide.pdf Revision B, 39kb, 3/20/2007

Yamaha Application Guide and Cross Reference
Doc100-061-B _OP-Yamaha-Application-Guide.pdf Revision B, 14kb, 3/20/2007

Warranty Statements

Quote: "Too much information is never the problem,
the problem is finding it..."
Unquote; Tony Thorne, November 2004

Controller Pro - Software - Web Only - Includes links to tech notes,
manual, software, etc. Products-Controller-Pro

Taylor Dunn Application Guide and Cross Reference
Doc100-062-A_OP-TaylorDunn-Application-Guide.pdf Revision A, 95kb, 1/05/2007

Available Soon

Drawing - Powering the Controller On a Bench
Doc100-033-A_DWG-Controller-Program-dia.pdf, Revision A, 96kb, 10/26/2006

Drawing - DCX 10 Pin Interface Connector
Doc100-0 6 3-A_DWG-DCX-10PIN-Connector .pdf, Revision A, 96kb, 10/26/2006

Updated files on 4/11/2007 by T.Thorne to add DCX500 product release and Electrathon wiring diagram
Updated links on 5/07/2007 by T.Thorne to correct broken links for Fairplay and Tech Note 002.
Updated 5/16/2007 by T.Thorne, removed ZAP drawing and configuration files per customer request.
Updated 12/11/2007 by T.Thorne, removed all Fairplay drawings and config files from site.
Updated 3/08/2008, by T.Thorne, added ClubCar IQ, ClubCar PD Plus install manual and wire dia,
                         added Tech Note #11 to Reboot ClubCar OBC, Updated EZGo diagrams
                         added warranty statements,
Updated 12/10/2008, by T.Thorne, updated AXE diagram, added RMA form Rev E, updated misc text.
Updated 5/12/2009, by T.Thorne, updated 041, 050, 052, 054, 059, 068, 079, 080, 081, 082, 017, 052,
                            053, Added SOL200 spec, SOL400 spec, SOL72-400 spec,
Updated 10/30/2009, by T.Thorne, added EX-RAY operators manuals Doc140-007-B (Rev B).

Tech Note 008 - What is Plug/Dynamic Braking for Series Motors?
Doc120-0 44 -A_TN008-W hat-is-plug-braking .pdf Revision A, 203kb, 1/31/2007

Microsoft Vista Users -
Please Read

Updated:
10/29/2009

DCX+AXE Half Page Specification [Doc100-068-D _SPEC-DCX-AXE-Combined-Spec.pdf]
Revision D, 228kb, 5/12/2009 [SERIES and SHUNT Motor Controller specifications]

Electrathon Wiring Diagram Doc100-064-A_DWG-Electrathon-No-Reverse-Wiring-Dia.pdf
Revision A, 106kb, 3/20/2007

Did you know?
> We have seen more
multi controller with multi
motor applications over
the last year?

Dual motors provide a
front and rear axle drive
for more traction and
power. One speed boat
uses FOUR Perm 132
motors with FOUR
AXE7245 controllers.
Very Exciting...

Tech Note 010 - Lessons Learned - using the correct Solenoid, Fuse, and Coil Diode
Doc120-04 6 -A_TN0 10 -Contactor-Fuse-Diode-Lessons-Learned .pdf
Revision A, 429kb, 7/27/2007

Call Alltrax Tech Support for the latest
Configuration File for your application

@2008 Alltrax Inc

Tech Note 011 - Rebooting the Club Car On Board Computer
Doc120-048-A_TN011-Rebooting-ClubCar-OBC.pdf Revision A, 34kb, 2/01/2008

ClubCar IQ 2001 to Present, & DCX Wire Diagram
Doc100-054-B_DWG-DCX-ClubCar-IQ-wire-dia.pdf, Revision B, 98kb, 4/16/2009

Did you know?
> 75% of most electric
vehicle problems can be
traced back to weak,
worn, or bad solenoids
(contactors).

When upgrading
E-Vehicles to higher
power, larger tires, or
bigger motors, don't
forget to upgrade your
solenoid.

ClubCar PD Plus with DCX Install Guide
Doc100-042-C _DWG-ClubCar-PD-Plus-Install-Guide.pdf, Revision C, 219kb, 2/01/2008

Warranty Statement - NEW products
Doc1 2 0-0 49 -A_W AR-Warranty-NEW-Products.pdf, Revision A, 20kb, 2/01/2008

Warranty Statement - USED products
Doc120-0 50 -A_WAR-Warranty-U SED -Products.pdf, Revision A, 22kb, 2/05/2008

Warranty Statement - PRE-INSTALLED products
Doc120-05 1 -A_WAR-Warranty-PREINSTALL -Products.pdf, Revision A, 22kb, 2/01/2008

Miscellaneous

Web Site - Update History:

Under Construction

E-Z-Go PDS with DCX Wire Diagram
Doc100-071-A _DWG-DCX-EZGO-PDS-wire-dia.pdf, Revision A, 148kb, 4/17/2008

E-Z-Go with NPX Wire Diagram
Doc100-07 7 -A_DWG-N P X-EZGO-wire-dia.pdf, Revision A, 162kb, 4/17/2008

RMA Form [Doc120-003-E _FORM-RMA.pdf]
Revision E, 265kb, 12/12/2008 [Return Materials Authorization Form]

DCX with ROLL DETECT, (Generic drawing for SHUNT Wound Motors)
Doc100-079-A_DWG-DCX-W-ROLL-DETECT-wire-dia.pdf, Revision A, 89kb, 1/22/2009

DCX with out ROLL DETECT, (Generic drawing for SHUNT Wound Motors)
Doc100-080-A_DWG-DCX-WO-ROLL-DETECT-wire-dia.pdf, Revision A, 88kb, 1/22/2009

AXE Permanent Magnet NO Reverse Wire Diagram
Doc100-081-A_DWG-AXE-PermMag-NO-Rev-Wire-Dia.pdf, Revision A, 71kb, 1/22/2009

Yamaha G19 Solenoid Adapter Wire
Doc100-082-A_DWG-Yamaha-G19-Wire-Adapter-dia.pdf , Revision A, 29kb, 4/02/2009

Tech Note 012 - DCX-NCX Troubleshooting Guide
Doc120-052-A_TN012-DCX-NCX-Troubleshooting-Guide.pdf Revision A, 125kb, 1/22/2009

Tech Note 013 -AXE-NPX Troubleshooting Guide
Doc120-05 3 -A_TN012-A XE-NPX -Troubleshooting-Guide.pdf Revision A, 121kb, 1/22/2009

200 AMP SOLENOID SPEC [S OL-200-SPEC .pdf] Revision A, 131kb, 4/29/2009
200amp continuous, 800 amp surge, 24, 36, and 48 volt main solenoid

400 AMP SOLENOID SPEC [SOL-400-SPEC.pdf] Revision A, 205kb, 4/29/2009
400amp continuous, 1000 amp surge, 36 and 48 volt main solenoid

72V 400 AMP SOLENOID SPEC [SOL-72 400-SPEC.pdf] Revision A, 227kb, 4/29/2009
400amp continuous, 800 amp surge, 72 volt main solenoid

Fuse Installation Guide [Doc140-0 07 -B _OP-EXRAY-OP-MAN-Small .pdf]
Revision B, 1.1Mb, 10/29/2009 [EX-RAY Speedometer Operators Man]

Fuse Installation Guide [Doc140-007-B_OP-EXRAY-OP-MAN-W EB .pdf]
Revision B, 8.0Mb, 10/29/2009 [EX-RAY Speedometer Operators Man]